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OPERATIONAL LEARNING MODULE

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Biochar Production & Closed-Loop Economy | AFTI Portal
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Module ID: AFTI-MOD-BIOCHAR-06

Closed-Loop Biochar & Amendment Economy

Transforming winter storm-fall timber and watershed wildfire-risk fuels into high-value agricultural soil amendments through hands-on student training and commercial packaging.

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1. Feedstock & Processing

  • • Source Material: Winter storm-fall timber, brush, and forest thinnings gathered during watershed cleanup and park remediation.
  • • Conversion Technology: Efficient low-emission portable kilns/retorts operated by trainees.
  • • Skill Training: Fire safety, biomass sizing, burn management, and carbon sequestration tracking.
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2. Dual Packaging Model

  • • 1,500-lb Super Sacks (Repurposed Feed Bags): Industrial-grade bulk sacks utilized by regional farmers, livestock operations (odor/ammonia control), and soil blenders.
  • • Retail Garden Bags: Smaller consumer-ready packaging for local nurseries, raised beds, and boutique home gardeners.

🔄 Dual-Use "Work-or-Bid" Site Logistics

The 1,500-pound feed bags serve a dual purpose beyond agricultural sales. On active remote remediation or wildfire defense job sites, filled super sacks function as temporary sediment control, stormwater filtration staging elements, or heavy-duty ballast before being delivered directly to agricultural buyers. Trainees master real-world material handling, forklift operations, weight distribution, and co-composting nutrient-charging techniques.

Bulk Super Sacks 20 Sacks (30k lbs) ~$5,000–$6,000 value
Retail Garden Bags 500 Small Bags ~$7,500–$10,000 value
Combined Biochar Stream +$12.5k – $16k+ High-Margin Cash Flow
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